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Tests to Reveal Silicone Rubber Coating Quality of Firesleeve

Firesleeve is designed to protect hydraulic hoses, cables and industrial components from extreme heat, flames, molten splash, chemicals and abrasion.

However, firesleeves with similar appearances may show completely different performance under extreme temperatures.

In this article, HANTAI conducts a 350°C muffle furnace exposure test to compare the silicone rubber coating quality, coating adhesion and tensile strength performance between HANTAI Firesleeve and a market-sourced firesleeve sample.

Tests-to-Reveal-Silicone-Rubber-Coating-Quality-of-Firesleeve

As known to all, fire sleeve is made by fiberglass sleeve with silicone rubber coating. The silicone rubber coating serves as the front-line barrier against molten splash, flames, extreme heat, chemicals, abrasion and tearing, its quality directly affects the overall performance of the firesleeve.

In China, Liquid Silicone Rubber (LSR) is commonly used for firesleeve coatings. A typical LSR formulation contains roughly 85% base polymer (vinyl silicone oil) and 15% reinforcing fillers, crosslinkers, and catalysts. When the base polymer purity drops or the filler balance tips, key properties — thermal stability, tensile strength, flame retardancy, thermal conductivity, chemical and weather resistance —all degrade. Even minor formulation deviations become magnified significantly under extreme operating conditions.

HANTAI, as the largest and most professional firesleeve manufacturer in China, has developed its own proprietary compound formulas to ensure consistent, high quality performance.

Silicone rubber coating formulation composition for firesleeve

HANTAI firesleeve production workshop and manufacturing facility
Muffle furnace testing equipment for firesleeve high temperature test

A HANTAI firesleeve sample and a market-sourced sample (named “Market Firesleeve”) were selected for this test.
At room temperature, both samples, with same ID, looked similar and exhibited good tensile strength.
Both samples were placed in a furnace at 350°C for 10 minutes. After removal, they were examined for changes in silicone coating appearance and tensile strength.

HANTAI Firesleeve and market sample before furnace exposure test
Hantai Sample (left) V.S. Market Sample (right)
Firesleeve samples exposed to 350°C muffle furnace test
350°C , 10 Minutes

Visible micro-cracks only

Coating remained intact and adhered

HANTAI Firesleeve surface condition after high temperature furnace test

Visible cracks

Bubbles, revealing clear layer separation (delamination)

Market firesleeve showing coating damage after furnace exposure

After the samples had cooled down slightly, they were torn by hand to evaluate their post-test tensile strength.

Fine crazing, tensile strength retained under tension

HANTAI Firesleeve tensile strength test after high temperature exposure

Fine crazing, plus multiple notches at ends, visible delamination, and significantly reduced strength compared with HANTAI Firesleeve

Market firesleeve showing coating delamination after heat test

The evidence is clear: Firesleeves may look the same on the shelf, but when exposed to high temperatures, their performance tells a very different story. These are not minor differences, they are the difference between reliable protection and preventable risk.

HANTAI firesleeve flame exposure test preview
HANTAI firesleeve product certifications
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